Vacuum emulsifier for ice cream ingredient production

por NiuShangshen

Ice cream is a frozen dairy product whose physical structure is a complex physical and chemical system. Air bubbles are dispersed in a continuous liquid with ice crystals. This liquid contains fat particles, milk proteins, insoluble salts, lactose crystals, gums. Body stabilizers and sucrose, lactose, soluble salts, such a three-phase system consisting of gas phase, liquid phase and solid phase, can be regarded as a partially frozen foam containing 40%-50% air by volume.

The production process of ice cream mainly includes several processes such as inspection of raw materials, mixing and sterilization of ingredients, homogenization, cooling and aging, freezing, forming and filling, quick freezing, hardening and storage. These processes must be completed in accordance with certain technical conditions, otherwise high-quality products cannot be produced. We know that in the production and storage process of ice cream, the vacuum emulsifier equipment in the homogenization of ingredients plays a vital role.

In the traditional ice cream production process, due to the single technology, the homogenization of ingredients is divided into several links. This traditional solution is a great waste of equipment cost, manpower, and production workshop space, and helps the raw materials in multiple links. The transfer also greatly increases the chance of the material being contaminated by the outside world, and the hygiene level is low.

The above picture is the on-site installation and commissioning diagram of the homogenizer emulsifier equipment used in the ingredient link ordered by an ice cream manufacturer customer in Promake. This ice cream ingredient mixing equipment is an advanced/advanced multifunctional integrated ingredient homogeneous emulsifier equipment. It has changed the traditional complicated multi-link form, and one machine can complete the processing of batching, premixing, homogeneous emulsification, jacket sterilization and filtration. And the material is transported through the pipeline, which is hygienic and clean, and meets the requirements of food production.

 

The equipment model of this vacuum homogeneous emulsifier is PMK-4000, and the processing capacity is 4000 kg/batch. Steam heating method according to customer requirements.